Safety alert 06/2013 - Worker fatally injured by a robot palletiser

Last updated: 25 November 2024

A machine operator was fatally injured after he was trapped by the arm of a robot palletiser at a fertiliser factory. The deceased inadvertently activated a light sensor, which caused the arm to move and trap him against the steel rollers of the pickup station. 

An additional gate had been installed in the perimeter fence after the robot had been commissioned, but there was no form of guarding and there was a gap in the perimeter fence that allowed persons to squeeze through without activating any safety devices.

The deceased entered the fenced area when power to the robot was not isolated.

This Alert contains safety information following inquiries made by WorkSafe about an incident or unsafe practice. The information contained in this Alert does not necessarily include the outcome of WorkSafe’s action with respect to an incident. WorkSafe does not warrant the information in this Alert is complete or up to date and does not accept any liability to any person for the information in this report or as to its use.